Process plant

The safe operation of plants is of paramount importance in the chemical, petrochemical and pharmaceutical industries. Best practice in process and plant safety allows both the prevention of hazards and the mitigation of consequences.

Safety Technology is continuously advancing to new levels and Computational Fluid Dynamics (CFD) is already successfully established as a tool to ensure the safe operation of industrial plants. With CFD tools, a great amount of knowledge can be gained as both the necessary safety measures and the economic operation of plants can be simultaneously determined.

Young academics, safety experts and safety managers in all parts of the industry will henceforth be forced to responsibly judge these new results from a safety perspective. This is the main challenge for the future of safety technology.

This book serves as a guide to elaborating and determining the principles, assumptions, strengths, limitations and application areas of utilizing CFD in process and plant safety, and safety management. The book offers recommendations relating to guidelines, procedures, frameworks and technology for creating a higher level of safety for chemical and petrochemical plants.

It includes modeling aids and concrete examples of industrial safety measures for hazard prevention.

Examines real life problems and solutions for operators and engineers running process controls Expands on the first book with the addition of five new chapters as well as new troubleshooting examples Written for the working operator and engineer, with straightforward instruction not hinged on complex math Includes real-life examples of control problems that commonly arise and how to fix them Emphasizes single and well-established process engineering principles that will help working engineers and operators switch manual control loops to automatic control

Competition from emerging and developing countries, challenges related to energy and water, the continuing increase in the global population and the obligation to be sustainable are all impacting developed countries such as the United States, France, etc. Manufacturing has been almost totally neglected by these developed countries and thus there is a strong need to review R D and the development and industrialization processes.

This is a prerequisite for maintaining and improving welfare and quality of life. The industrialization process can be defined as the process of converting research or laboratory experiments into a physical tool capable of producing a product of value for customers of specified markets.

Such a process implies knowledge of BAT (best available techniques) in chemical engineering, plant design, production competitiveness, the proper utilization of tools (toolbox concept) such as value assessment, value engineering, eco-design, LCA (lifecycle analysis), process simulation, modeling, innovation and appropriate metrics usage. These are mandatory to ensure commercial success and covered by the authors of this book.

“Process Plant Equipment Book is another great publication from Wiley as a reference book for final year students as well as those who will work or are working in chemical production plants and refinery…” -Associate Prof. Dr.

Ramli Mat, Deputy Dean (Academic), Faculty of Chemical Engineering, Universiti Teknologi Malaysia “…give[s] readers access to both fundamental information on process plant equipment and to practical ideas, best practices and experiences of highly successful engineers from around the world… The book is illustrated throughout with numerous black white photos and diagrams and also contains case studies demonstrating how actual process plants have implemented the tools and techniques discussed in the book. An extensive list of references enables readers to explore each individual topic in greater depth…” –Stainless Steel World and Valve World, November 2012 Discover how to optimize process plant equipment, from selection to operation to troubleshooting From energy to pharmaceuticals to food, the world depends on processing plants to manufacture the products that enable people to survive and flourish.

With this book as their guide, readers have the information and practical guidelines needed to select, operate, maintain, control, and troubleshoot process plant equipment so that it is efficient, cost-effective, and reliable throughout its lifetime. Following the authors\' careful explanations and instructions, readers will find that they are better able to reduce downtime and unscheduled shutdowns, streamline operations, and maximize the service life of processing equipment.

Process Plant Equipment: Operation, Control, and Reliability is divided into three sections: Section One: Process Equipment Operations covers such key equipment as valves, pumps, cooling towers, conveyors, and storage tanks Section Two: Process Plant Reliability sets forth a variety of tested and proven tools and methods to assess and ensure the reliability and mechanical integrity of process equipment, including failure analysis, Fitness-for-Service assessment, engineering economics for chemical processes, and process component function and performance criteria Section Three: Process Measurement, Control, and Modeling examines flow meters, process control, and process modeling and simulation Throughout the book, numerous photos and diagrams illustrate the operation and control of key process equipment. There are also case studies demonstrating how actual process plants have implemented the tools and techniques discussed in the book.

At the end of each chapter, an extensive list of references enables readers to explore each individual topic in greater depth. In summary, this text offers students, process engineers, and plant managers the expertise and technical support needed to streamline and optimize the operation of process plant equipment, from its initial selection to operations to troubleshooting.

The global warming phenomenon as a significant sustainability issue is gaining worldwide support for development of renewable energy technologies. The term “polygeneration” is referred to as “an energy supply system, which delivers more than one form of energy to the final user.

” For example, electricity, cooling and desalination can be delivered from a polygeneration process. The polygeneration process in a hybrid solar thermal power plant can deliver electricity with less impact on the environment compared to a conventional fossil fuel-based power generating system.

It is also THE next generation energy production technique with the potential to overcome the undesirable intermittence of renewable energy systems. In this study, the polygeneration process simultaneous production of power, vapor absorption refrigeration (VAR) cooling and multi-effect humidification and dehumidification (MEHD) desalination system from different heat sources in hybrid solar-biomass (HSB) system with higher energy efficiencies (energy and exergy), primary energy savings (PES) and payback period are investigated, focusing on several aspects associated with hybrid solar-biomass power generation installations, such as wide availability of biomass resources and solar direct normal irradiance (DNI), and other technologies.

Thermodynamic evaluation (energy and exergy) of HSB power has also been investigated, along with the VAR cooling system, the modelling, simulation, optimization and cost analysis of the polygeneration hybrid solar biomass system, all accompanied by multiple case studies and examples for practical applications. This volume provides the researcher, student and engineer with the intellectual tool needed for understanding new ideas in this rapidly emerging field.

The book is also intended to serve as a general source and reference book for the professional (consultant, designer, contractor etc.) who is working in the field of solar thermal, biomass, power plant, polygeneration, cooling and process heat.

It is a must-have for anyone working in this field.